When it comes to picking a contract manufacturer to outsource your printed circuit board (PCB) assembly jobs, there are seven regions to consider when deciding upon the optimal PCB Assembly company:
1. Location: Deciding on a contract manufacturer that is within a drivable distance from your organization gives you far more flexibility and agility to adapt to changing conditions specifically when a deadline is imminent. A PCB assembly corporation that is in your regional location also is much more handy when web-site surveys need to be carried out and when a shortage of supplies and components occurs.
2. Functionality of Manufacturing Gear: The functionality of the manufacturing gear of a PCB contract manufacturer is important to their potential to fulfill the contract’s specifications. Do they have new or obsolete equipment? Are the choose-and-location machines, reflow ovens, and wave soldering equipment well maintained? Reviewing their upkeep logs can give you the confidence that the corporation is really serious about high-quality. This builds trust in the enterprise partnership.
three. Assembly Employees Certifications: To make sure the PCB contract assembler can complete your production run on schedule calls for not only well maintained gear, but also a certified staff of assembly technicians. So, assessment the coaching and certification records of the assembly staff. Make certain they have obtained the technical credentials to allow them to perform their assigned tasks. For those staff members who are not certified, check on their progress in the certification procedure.
four. High quality Systems: Does the assembly organization have a excellent method in location such as ISO 9001:2008? This must be the minimum certification attained by the firm to ensure they can deliver a high quality solution. If it has a different excellent program in spot, is the organization at the moment certified by a licensed registrar? Ultimately, would the PCB assembly business agree to invest in becoming certified to the same high quality system as your company? By doing so, it implies the enterprise is committed to a lengthy-term organization partnership with you.
five. Shipping Deadlines: The ability to meet shipment deadlines is a important metric for you to identify if a contract manufacturer has the capacity, personnel and sources to meet your small business demands. When electronics glue , obtain records from the PCB manufacturer with regards to their capability to meet deadlines. Get a detailed understanding of who is manufacturing the PCBs and where they are created.
6. Parts Procurement: Conduct a assessment of their procurement division. Do they maintain an adequate in-home inventory? Are their vendors local, regional, or geographically diverse and what is the nature of those vendor relationships? Are the relationships close sufficient such that cost discounts can effortlessly be passed down to you? How does their procurement division deal with difficult-to-fine or obsolete components? Do they have procurement specialists who have experience in sourcing substitute parts for obsolete components? Can they take your schematics/drawings and develop a Bill of Materials with tiny or no help by you?
7. Expense Successful Pricing: Because labor prices vary, you should really get an itemized breakdown of the total price of manufacturing. Confirm what is incorporated in the manufacturing expenses. Then you need to conduct a cost comparison study to determine if their expenses are commensurate with the business typical and their competitors. Make certain you have and accurate comparison of all charges and the bottomline value.
By employing the 7-point checklist above, you can accurately ascertain whether or not a particular PCB Assembly Residence is a superior match for your company and PCB assembly requires.